Technical Overview: 8″ Foam Wiper Ball – P/N 101319281

Introduction

The 8″ Foam Wiper Ball, identified by Part Number 101319281, is engineered for high-performance displacement in tubular applications, including cementing, casing, and drill pipe fluid transition processes. Manufactured using industrial-grade open-cell foam with a durable elastomeric skin, this product is optimized for effective wiping and mechanical separation across varying internal diameters.


Specifications

ParameterValue
Part Number101319281
Nominal Reference Size8.00 in (203 mm)
Actual Diameter8.66 in (220 mm)
Wiping Efficiency Range7.00 in – 3.00 in (177.8 mm – 76.2 mm)
Minimum Restriction Compatibility1.375 in (34.9 mm)
Foam TypeHigh-density, resilient open-cell natural rubber foam
CoatingAbrasion-resistant elastomeric skin
Weight per Unit~1 kg
Temperature ResistanceUp to 149°C (300°F)
Fluid CompatibilityCompatible with water-based, brine, and oil-based fluids

Functional Purpose

The 8″ foam wiper ball is designed to:

  • Provide full circumferential wiping contact during pipe displacement.
  • Promote effective fluid separation in downhole tubulars.
  • Facilitate uniform transition between displacement fluids such as mud and cement slurries.
  • Withstand long-distance pump-down operations and variable pipe geometries.

It is used primarily in cementing and displacement sequences where mechanical wiping of internal surfaces is essential for operation integrity.


Performance Characteristics

✅ Compression & Recovery: Capable of compressing through restrictions as small as 1.375 inches and regaining full shape for continued wiping.

✅ Full-Bore Contact: Maintains radial expansion and pipe wall contact during axial movement.

✅ Wiping Consistency: Uniform density and skin coverage provide repeatable wiping in every application.

✅ Flow Resistance: Designed to travel steadily in turbulent and laminar fluid environments without fragmentation.

✅ Debris Push Efficiency: High frontal surface tension displaces accumulated residues effectively.


Operational Uses

  • Tubular wiping before and after slurry displacement
  • Wiper ball launch in plug-and-dart or continuous flow cementing
  • Pre-wipe and post-wipe during liner operations
  • Drill pipe sweep and displacement fluid transition in horizontal or vertical wells

Conclusion

The 101319281 8″ Foam Wiper Ball is a robust, field-proven solution for critical tubular wiping operations. With excellent shape recovery, high compression resilience, and reliable fluid displacement performance, it is the professional’s choice in demanding environments across upstream energy operations.

For technical consultations, OEM partnerships, or international quotes, please contact us.

Table 2 — HAL Wiper Ball Sizes

General Size Reference in. (mm)Actual Size in. (mm)Part No.Typical Wiping Range in. (mm)Minimum Restriction in. (mm)
3.00 (76.1)3.15 (80)1519232.50 to 1.10 (63.5 to 27.9)0.500 (12.7)
4.00 (102.0)3.94 (100)1520143.12 to 1.38 (79.2 to 35.1)0.625 (15.9)
5.00 (127.0)4.92 (125)1520154.00 to 1.75 (101.6 to 44.5)0.750 (19.1)
6.00 (152.4)5.91 (150)1520164.75 to 2.00 (120.7 to 50.8)0.875 (22.2)
7.00 (178.1)6.89 (175)1520175.50 to 2.38 (139.7 to 60.5)1.000 (25.4)
8.00 (203.0)8.66 (220)1013192817.00 to 3.00 (177.8 to 76.2)1.375 (34.9)

Leave a comment

Quote of the week

"People ask me what I do in the winter when there's no baseball. I'll tell you what I do. I stare out the window and wait for spring."

~ Rogers Hornsby

Discover more from Foam Wiper Ball

Subscribe now to keep reading and get access to the full archive.

Continue reading